A routine step. Skilled Craftsmen. The engine compartment was cleaned up more (removed all the spray-glue), oil. Tesla Model S Lithium Ion Battery 18650 EV Module - 22.8 Volt, 5.3 kWh, Curtis Handheld AC Motor OEM Level Programmer 1313-4401, J1772 Inlet Mounting Plate for Charging Receptacle, J1772 32A Receptacle (Socket Only) Ver. It's about an hour from being installed and done, but it took much of a day to get the linkage and cable extension that would work. We must find the solution that we'll install so we can check for leaks in the rear module (and front) before they go in. The content produced by this site is for entertainment purposes only. Volkswagen of America collaborates with EV West to electrify a Type 2 We can accomplish our drive systems maximum and minimum voltage range, With 5 modules wired in series, the full and empty voltages fall within the operating range of our motor controller. Born in 1988, our family never had one. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. Solutions like this are often a gamble, but it worked great. The two orange dots on the left and right of the open blue area are foam plugs marking where two 1/2" bolt holes were drilled for the upper battery mount fasteners. Bothlarge lines will be routed in parallel back to the pump and radiators. Adapter Plates & Kits - Weddle Industries A spring from the switch is anchored at the clutch arm (top left). One manifold is for cold coolant-in, and the other is warm coolant-out. We budgeted 30,000 ($37,000) and planned a 100 mile (161 km) range conversion. The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. Choosing a model that has been converted before can save time and avoid unseen complications. Converting Your Camper Van to Electric Peace Vans The price for an e-BULLI, featuring redesigned front and rear axles, starts at 64,900 ($69,500). We purchase electric vehicle conversion kits from EV West. However, the dash is in bad shape as seen below. Not too hard, she replied. have been removed. It was scribed for the defrost porthole and cut (upper left), painted black, and bench tested with the 3D printed ductwork to confirm higher temp plastic isn't required (upper right). Quantity. High-torque motors and custom mounting brackets makes the AutoLc Power Window Kit ideal for older cars, or cars that have never had power windows. More hose was ordered and the latest 3D airport is being printed (lower left) as I write this update. The outer-most tubes each pass through another 3D printed adapter to make the shortest run to the stock dash vent ducts. As of today, I found new connectors for. T2 1974-79 Lite Steer Electric Power Assisted Steering Kit. Contact us on 01384 671520. Converting a Volkswagon VW Beetle Into an Electric Car Kits UK-based company is called eDub Services. The cell taps and thermistors for the front battery box modules are wired. We must replace the stock PCB (green) with a reliable connection method. Subscribe below to receive occasional promotions and updates. Here'sa status update: Mechanical fit:It was assembled mechanically with modules, but without plumbing and wiring. The DC cables to the motor inverter/controller (the top three) are all cut to length, crimped, and stabilized. Millions of beetles were produced and there are so many still around. By this point, so much money had been sunk into this project. Its continued to grow in popularity and from what I can tell from looking at the past few years of auctions on Bring a Trailer, they are appreciating. The center console remains a valid option to put around what we've done if it remains appealing. This is the fuel display tester drivingthe stock fuel gauge. With batteries that can take you up to 300-350 miles . The PCBs are all mounted and ready for harness wiring. They came from a Tesla that was purchased for reverse engineering by a TESLA competitor. . And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. There is a bit more testing to confirm all battery protection is functioning as expected. What began way back in 1938 led to a worldwide craze with a total of 21 million Beetles built throughout the cars history. As long as healthy modules are purchased, they're a good value at around $230/kWh on today's market. The stainless steel panels arrived with a dull eggshell finish and minor scratches. The sound/heat deadening matt was looking ratty and was removed from the trunk because we need to mount some parts to the steel wall. The customer had bought the van, gutted it (and I mean gutted! EV Conversion Kits, EV West - Electric Vehicle Parts, Components, EVSE So we decided to bite the bullet and go all electric with van number 1. I'll spare you the boring images of that process. Then the DC-DC 12V power supply fuse, heater/defroster which is amazing, and finally the charger fuse. There will be a bit of a weight difference with the new engine adding 500kg to the scale. I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. Shifting while moving is easy if you want to. Based on a 1962 Type 2 11-window Microbus, had a 120-hp electric motor, as well as active air suspension designed by VW sibling brand Porsche. That locks us into a maximum and minimum voltage range that our battery pack and other high voltage components must provide. VW Type 2 electric fuel pump conversion kits, high pressure Bosch fuel injection pumps and high performance rotary fuel pumps and fuel . With the removal of the rear-mounted petrol engine, theres the bonus of a usable amount of boot space. Its as simple as changing the cars clothes, sort of. Also, more refinements to the wiring diagrams. The bed sits level with the rear engine shelf and make up a 6 foot bed when out in bed position. This build retains the original clutch system, with a high torque clutch disc. With a growing interest among enthusiasts manufacturers are slowly beginning to create turn key solutions for electric vehicle conversions. Powered up 12v systems & verified what works: didn't check courtesy light switches (door switches), hood light, trunk light, or license plate light. This is the final part of the series on his first conversion. Universal Electric Power Window Lift Roll Up Regulator Conversion Kit 2 Electric Windows Motors 2 Switches 3 Harness for 2 Door Pickup SUV Truck Van Car,Electric Window Lift Kit. Grumpy's Metal is proudly a US based automotive parts manufacturer, making parts for the classic VW bug and bus. We are verifying fit, final wire routing, and service access before the final installation of the battery modules into the box. SHIFT EVis converting this 1970 VW beetle to electric power for a customer from Washington state. It also has a mode for checking wire continuity when we jiggle the harness. The bottom left and right images show the latest 3D model and printed part with connectors in place. It will be wired and connected when the front pack goes in. This shop is usually a next-day lead time. The garage agreed to paint the van and do a left- to right-hand drive conversion for a reduced rate. The Microbus shown here was actually built for an Omaze giveaway in early 2021, so needless to say, it's dressed to the nines with 21st-century components. The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. MASSIVE Electric Bike Buyers Guide All the Biggest Brands & Models, NIO ES8 The Chinese Electric SUV Outselling The Tesla Model X, Nukes, Renewables, and the Union of Concerned Scientists, Reality Check Correcting the Cleantech Record, Solar Panel Installers Top Solar Panel Installers & How To Evaluate Them, Switching to an Electric Fleet Learn About Charging, Payments, & More, Testimonials: Why Readers Love CleanTechnica, I introduced you to a UK company that converts classic cars to electric propulsion, Volvo 240 in my garage that one day will need an electric drivetrain for sure. They're capable of more than enough power that our system will draw 750A. Originally published on opportunity:energy. These images show how we are attaching the high voltage junction/fuser/contactor box (and all other parts mounted to the rear firewall of the Beetle. To verify the minimum requirements, we're going to fill and test the modules within the front and rear battery boxes on the bench (as a whole system) before installing them. Yup, 5 of us in Indie it was great! (250Wh/mi) x (150 miles) = capacity of 37,500Wh, or 37.5kWh, (250Wh/mi) x (200 miles) = capacity of 50,000Wh, or 50kWh. There are still a few electrical and plumbing connections to make before we can put the hood on and say the front is 100% complete. Yet, even though its heavier, it will be faster the 81bhp electric power source should make the car accelerate from a standstill to 50mph (80.5kmph) in eight seconds and onto a top speed of 93mph (150kmph.) Each of our electric conversion projects are totally unique and tailored to your needs and desires. The box had to be disassembled to repair it (as described above). transmission adapter plate fit-tested, and ready to receive the motor (which hasn't arrived yet). That kind of momentum cant just come to a sudden halt. (CAD) was sent at a local laser cut shop to get us a thin pattern to verify the latest CAD geometry we have will fit, and receive the part planned to mount to it properly. Universal Electric Vehicle EV Conversion Kit. SHIFT EV is converting this 1970 VW beetle to electric power for a customer from Washington state. You can get either one, and they're both equally good in a car, both simple to use and install. They have twice the connections and odd-sized fittings as compared to the more common Tesla S modules. If youre interested in converting a VW T2 to electric, why not check out our webpage to see whats involved in electrifying a camper. Bugs change hands a lot and you can pick up a pretty good one for not that much. Disclaimer: I have no affiliation with EV West, and this is not a sponsored post. We logged into the BMS,reviewedthe data captured at the moment of the fault. All that's left there is to wire and stabilize the radiator fan wiring. Is it wise to convert a VW Westfalia van to electric? The upper left image shows the coolant reservoir installed on the rear of the passenger-side edge of the battery box This edge is level when the pack is installed, leaving the reservoir as the highest point in the system. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. That went together as planned. But they were rare, and expensive, and normally filled with rust. The image above shows a draft part representing the drivers' side engine compartment floor panel resting in place. Price: 249.99. Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. This series is the result of conversations with Kit Lacey about his entrepreneurship in converting classic cars to electric propulsion. We're going to mount these intothe Beetle instead of the P85 pack mentioned earlier. The wiring cleaned up nicely as well. Battery enclosures sold separately. Nov 21, 2019. Next week we begin assembly of the modules into the boxes. Before connecting it to the slave BMS PCB this and all other cell tap connectors were inspected and probed to be sure no other tears were present. Not shown, the new spare tire (narrower) is on the rim and fits into the stock location under the hood. The eDub Platform. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. The three low voltage wiring harnesses bundles exitingupwards will be enclosed in tubing and routed neatly to their destinations. I have been calling battery suppliers and posted on social media yesterday that we need 17 of these, plus 3 clamshell tops. The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. The great thing about an 818 kit is that they start at around $10k, so (without work) between the kit and the electric vehicle conversion kit youre looking at around $20k for a small electric sports car., The Karmann Ghia is a classic Volkswagen sports car that was made from the 50s to the 70s. The electric version of the classic VW Microbus has been on the horizon, but. The frame is fully powder coated and comes with all fixings needed to assemble it. The gray assembly (not used) is smaller, uses nichrome elements much like a hairdryer, and multiple units can be located where needed much like a hairdryer. This means that the owner of a Classic VW Beetle can future-proof its pride and joy to fit into the clean world that nations are planning for. The left and right side duct tubes will get replaced with directional and closable vents. Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. The best car to convert to electric is a classic VW Beetle. To check clearances for the custom heater ducting and behind-the-dash access we put the front battery box into place one last time (as empty). Unfortunately, the CNC programmer had an emergency come up and has been out for two days. Then the motor assembly slid forward over the transmission shaft and stoped against the adapter plate. Intelligent Living Media believes that information should be freely available to all, but we also believe that sources should be properly credited and that intellectual property rights should be respected. For Alex and his wife Brita, VW Kombis are a full-time passion. Then a fast touch with a fine tip solder iron is all it took to wick a nice solder bridge across each tear. These have more cells in each of the same-sized modules. Unlike most kits on ebay that come with a small, 8-inch or 9-inch diameter motor, this kit includes a . The stock controls were valves that were opened by cable controls. 1059.50 inc. VAT. A Volkswagen T2 Camper Van's Electric Conversion Part 6 No. Since this image was captured, I've updated the coolant portions of the wiring diagram to show pumps, radiators, plumbing and ordered the parts to make visually appealing connections to the two chiller plate ports visible at the top of the controller/inverter box. I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. When swerving aggressively, the roll is slight. Battery Management System; Cables, protection and swivels; Complete Kits; DC converters; E-Bikes & Scooters; Electric outboard engines; Engines; Lithium Batteries . The final known bit of wiring (coolant pump, radiator fans) was completed. Next, we'll mount the high current fuse and contactor (from the rear battery) and the motor controller and fluid cooling systems. Add to List. So, both units had to be sent back, and then the two companies had to decide how fo fix the problem. The shaping and fitting of nearly every vent, trim piece, and switch had to be persuaded into place. The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. It's not a photogenic step in the process. Thank you for joining us on this ride. Electric vanagon conversion. The circuit cycles the needle from empty to full to be sure it works, and to verify how we need to build the circuit for the BMS to send proper State Of Charge (SOC) signals to it. If you have the vehicle and the dream, we have a conversion pack to suit. To prevent hard regen from reducing the motor RPM too quickly, there needs to be a signal to the motor controller when the clutch pedal is pressed. Those plates will be ordered on Monday. Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. It went in exactly as expected, thanks to a great deal of preparation the past few weeks. Next, we'll train the wire looms into position and start making the high current series connections between modules. A spring between them allows the linkage to travel after the switch is triggered, without over-stressing the switch. Shes a bit more qualified than you might expect. ), and then run out of money. VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. During this project, we have explored many ways to get good heat in the remaining space. That would get the heat to passengers directly, and one or two hidden tubes could be routed to the windshield defrost ports. eClassics provides us with the very latest third-generation electric vehicle conversion kits, to electrify your Volkswagen and give it a new lease of life. To understand what car is best for an electric vehicle conversion we have to consider a few things: room for batteries, transmission, and popularity (or how models were produced). Baywindow Power Steering Conversion Kit - Cool Air VW All this to say it was more difficult to accommodate the P100D coolant line routes than expected. Our focus then shifted to the front in preparation for receiving that battery pack. The conversion kit is the electric motor, battery and gearbox from the VW e-Up! I have a Bachelors in Architecture from FAU. "We can convert a Beetle in less than a month," he says. Add To Boot. The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. A couple of months ago I introduced you to a UK company that converts classic cars to electric propulsion. After sitting in the driver and passenger seats imagining a center console, one begins to realize the small car would feel very cramped for average-sized or bigger people. The components were carefully picked out to be the best available for the Beetle, and fit and finish have been refined. To do this quickly, we took measurements and printed off several sheets of the orthogonal views above, and begin sketching out scenarios. Advertise with CleanTechnica to get your company in front of millions of monthly readers. The heater unit (with proper voltage element) has not arrived yet. This board has a combination of components that suit the gauge on this car. Disappointing, but a part of the journey. It's fully plumbed, and wired to the car. It is very stabilized once in place, and it is not relying on the solder bridges for mechanical strength. Steve Jobs (with a large bank balance due to Apple success) had seen talent in John Lasseter and his ability to create beautiful animation. Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. The gland nuts for the cables to pass through are also installed. Discover the VW Camper Van conversion Process. We sat down with one of our Lead VW Mechanics, Ben, to chat electric vehicle conversions. At eDub Conversions, we aim to create full transparency with our costs. A console like this could offer a clean way to add heat control knobs and vents. To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. All of its connectors extend to the drivers' side for easy access. VW Tesla Kombi - Electric Conversion EV Project - Part 2 With the box in place, the high current cables are the only thing not wired up. It's the new wider tire on the new wider rim. It takes a lot of force and without the tool, it is a lot like pushing a rope. The HV pack fuses first. Interior workwas to follow this conversion project. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business he and I have been in conversation about this fascinating field of entrepreneurship. Copyright 2023 CleanTechnica. We can't put them into the car until this is confirmed. Wiring schematics are being updated forthe motor and controller. Price: $8,734.00 Add to Cart Details It is very close to front battery installation. The black connector is where the Tesla wiring harness was to connect to the module. Nothing else will be in this motor compartment. The owner is currently rebuilding the flat-six with an 964 intermediate shaft and GT3 . 5 Lakhs. The most recent iteration has the Bus powered by a built Porsche 911 flat-six connected to 1989 G50 five-speed manual transmission with a Kennedy Engineered Products clutch with RSR flywheel. Electric bike conversion kits 2022 - A guide on giving your bike a.4-barrel carburetor to fuel injection conversion kits for 250-600 HP V8 engines No laptop required Fits any square (Holley 4150) . The left-to-right body roll is very slight and feels stock. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. The 3D printed manifold pictured below will port air directly from the cabs heater box to feed 4 ports with short tubes to the windshield defroster vents. 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In this episode we show you the bits we. Theyve successfully completed countless electric vehicle conversions and now sell quite a few kits that make the process much easier.. Add to basket. So, back to the camper. VW Beetle Kit 1956-1977 HPEVS AC-50 - Traction EV Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. Type 2/T25 - Full-width VW Campervan Rock n Roll Bed. We now have enough P100D top clamshells to assemble the front pack and will begin that next week. With the availability of a conversion kit that will transform the classic Beetle into a new-age electric car that you can charge at home. Thanksgiving week was short. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. VW Bugs have been a popular platform for conversion to electric for decades. Many people ask us how much Indie cost to build. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough.